A fly ash brick making machine is a specialized piece of industrial equipment designed to manufacture bricks using fly ash, a byproduct from coal combustion in thermal power plants. These bricks are eco-friendly, cost-effective, and have good strength and durability.
ð± Types of Fly Ash Brick Making Machines
1. Manual Machines
Low cost
Labor-intensive
Good for small-scale production
2. Semi-Automatic Machines
Mix of manual and automated processes
Medium production rate
Requires some skilled labor
3. Fully Automatic Machines
High production capacity
PLC control system
Minimal labor required
Best for large-scale commercial production
ï Key Components
Hydraulic system Provides compression
Vibrator system Ensures uniform brick compaction
Feeder & mixer Mixes fly ash, cement, sand, and water
Mold die set Shapes the bricks
Conveyor belt Moves raw materials or finished bricks
ðª Typical Raw Material Mix
Fly Ash 60-70%
Sand/Stone Dust 20-30%
Cement/Lime/Gypsum 8-10%
Water As needed
ð Output Capacity (varies by model)
Machine Type
Bricks/Hour
Manual
300500
Semi-auto
1,0002,500
Automatic
3,00010,000+
ð Popular Manufacturers (India & Global)
REVA Engineering Enterprises
Laxmi Engineering
Sadhana Engineering
Q Green Techcon
Hydraform (Global)
Benefits of Fly Ash Bricks
Eco-friendly (utilizes waste material)
Better thermal insulation
Uniform size and shape
Less water absorption than clay bricks
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